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590 MPa级船用LP钢板热处理工艺及成分适配优化

Optimization of heat treatment process and composition adaptation for 590 MPa grade marine LP steel plate

  • 摘要: 纵向变截面(LP)钢板可根据承载需求优化材料分布,是实现重型装备轻量化的重要材料,调质热处理是LP钢板未来适应400 MPa以上强度级别的重要工艺途径。针对590 MPa级船用高强LP钢板在热处理过程中面临的重力变形与成分适配等技术问题,本文开展了数值模拟、理论计算及工业试制等研究工作。通过Deform有限元模拟,揭示了LP钢板在910 ℃高温下的重力变形规律,明确了楔形长度与基础厚度对变形的耦合影响机制,确定了变形可控的工艺及外形尺寸窗口。在此基础上,结合成分淬透性与Thermo-Calc热力学计算,分析了合金设计及Cu元素析出行为对厚/薄规格性能匹配的影响,优化了Mn-Ni-Mo-Cu合金体系。结果表明,LP钢板楔形段长度越长、基础厚度越小,加热变形量越大;当基础厚度为50 mm时,即使楔形长度达1.5 m仍可保持形状稳定。优化的成分设计实现了27~35 mm厚度规格内LP钢板晶粒度的均匀控制(10.0~10.5级),且组织均为回火板条马氏体+贝氏体。工业试制钢板屈服强度不低于650 MPa,抗拉强度不低于715 MPa,-40 ℃与-84 ℃冲击功均大于200 J,厚端与薄端性能均匀性良好。本研究首次实现了590 MPa级热处理型LP钢板的工业化生产,为高性能LP钢板的工程应用提供了理论依据与技术支撑。

     

    Abstract: Longitudinal profiled (LP) steel plates can optimize material distribution according to bearing requirements and serve as essential materials for the lightweight design of heavy equipment. Quenched and tempered heat treatment is a critical technical route for LP steel plates to achieve strength grades above 400 MPa in future engineering applications. Aiming at the technical problems of gravity deformation and composition adaptation encountered during the heat treatment of 590 MPa grade high-strength marine LP steel plates, this study carried out systematic research including numerical simulation, theoretical calculation and industrial trial production. Through Deform finite element simulation, the gravity deformation law of LP steel plates at a high temperature of 910 ℃ was revealed, the coupling influence mechanism of wedge length and base thickness on deformation was clarified, and the process and dimension windows for controllable deformation were determined. On this basis, combined with material hardenability analysis and Thermo-Calc thermodynamic calculation, the effects of alloy design and copper precipitation behavior on the property matching of thick and thin specifications were analyzed, and the Mn-Ni-Mo-Cu alloy system was optimized. The results show that the deformation degree of LP steel plates increases with the extension of wedge segment length and the reduction of base thickness. When the base thickness is 50 mm, favorable shape stability can be maintained even with a wedge length of 1.5 m. The optimized composition design realizes the uniform grain size control (grain grade of 10.0-10.5) of LP steel plates within the thickness range of 27-35 mm, and the microstructure is dominated by tempered lath martensite and bainite. The industrially trial-produced steel plates possess a yield strength of no less than 650 MPa and a tensile strength of no less than 715 MPa. The Charpy impact energy exceeds 200 J at both -40 ℃ and -84 ℃, with excellent mechanical property uniformity between thick and thin ends. This study realizes the first industrial production of 590 MPa grade heat-treated LP steel plates, providing a theoretical basis and technical support for the engineering application of high-performance LP steel plates.

     

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