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热变形工艺对深海用超高强钢组织和性能的影响

Effect of hot deformation process on microstructure and properties of ultra-high-strength steel for deep-sea applications

  • 摘要: 为满足新一代深海耐压壳体对超高强钢的需求,研究奥氏体预变形(Ausforming)对HY180钢马氏体组织及力学性能的影响。采用Ni-Co系HY180钢,利用热力模拟试验机将试样加热至900 ℃并保温300 s,随后分别冷却至600、700和800 ℃,进行单道次50%热压缩变形,以900 ℃直接淬火试样为对照。采用光学显微镜、扫描电子显微镜、电子背散射衍射、显微硬度及小尺寸拉伸试验表征组织和性能。结果表明,降低变形温度可提高流变应力和加工硬化程度;热变形后组织仍为板条马氏体,但原奥氏体和马氏体组织均明显细化。原奥氏体晶粒尺寸由7.32 μm减小至约5.00 μm,马氏体有效晶粒尺寸由1.06 μm减小至0.76~0.87 μm,平均内核平均取向差(KAM)值升高,表明局部取向梯度和位错储存程度增加。600 ℃热变形试样的显微硬度由449HV提高至507HV,屈服强度由1 192 MPa提高至1 368 MPa,抗拉强度由1 363 MPa提高至1 451 MPa,而总伸长率未发生明显下降。研究表明,在不改变化学成分的条件下,奥氏体预变形可通过组织细化和提高位错储存程度有效提升HY180钢强度,为Ni-Co系马氏体超高强钢的热机械组织调控提供试验依据。后续仍需结合多道次、小压下量及连续冷却条件,进一步评价该工艺的工程适用性。

     

    Abstract: To meet the demand for ultra-high-strength steels for next-generation deep-sea pressure hulls, the effects of prior austenite deformation (ausforming)o n the martensitic microstructure and mechanical properties of HY180 steel were investigated. A Ni-Co-based HY180 steel was used as the experimental material. The specimens were heated to 900 ℃ and held for 300 s in a thermomechanical simulator, then cooled to 600, 700, and 800 ℃, respectively, and subjected to single-pass hot compression with a reduction of 50%. Specimens directly quenched from 900 ℃ were prepared as the reference. The microstructures and mechanical properties were characterized using optical microscopy, scanning electron microscopy, electron backscatter diffraction, microhardness testing, and sub-size tensile testing. The results show that decreasing the deformation temperature increases the flow stress and work-hardening capacity. Although the microstructure remains predominantly lath martensite after hot deformation, both the prior austenite grains and martensitic microstructure are significantly refined. The prior austenite grain size decreases from 7.32 μm to approximately 5.00 μm, while the effective martensite grain size decreases from 1.06 μm to 0.76- 0.87 μm. The increased kernel average misorientation (KAM)value indicates enhanced local orientation gradients and dislocation storage. For the specimen deformed at 600 ℃, the microhardness increases from 449HV to 507HV, the yield strength increases from 1 192 MPa to 1 368 MPa, and the ultimate tensile strength increases from 1 363 MPa to 1 451 MPa, while no evident reduction in total elongation is observed. These results demonstrate that, without altering the chemical composition, prior austenite deformation can effectively enhance the strength of HY180 steel through microstructural refinement and increased dislocation storage. This study provides an experimental basis for the thermomechanical microstructure control of Ni-Co-based martensitic ultra-high-strength steels. Further investigations involving multiple deformation passes, smaller reductions per pass, and continuous cooling conditions are required to evaluate the engineering applicability of this processing route.

     

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