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带钢表面氧化铁皮酸洗速度的影响因素研究

Research on factors affecting the pickling rate of oxide scale on strip steel surface

  • 摘要: 酸洗工艺是钢铁加工过程中的重要组成部分,酸洗效果直接影响后续加工的质量和成品带钢的品质。为研究影响带钢表面氧化铁皮酸洗速度的主要因素,本文首先阐述了酸洗过程的基本反应机理,包括氧化铁皮的溶解作用、机械剥离作用以及还原作用,明确了各机理在去除氧化层中的协同作用。随后,针对三种酸洗终点的判断方法进行了研究,并通过酸洗后的EDX(能谱仪)实验,验证了电位法在实际应用中的可行性和准确性。最后采用CHI604B电化学站开展试验研究,以45~80℃这一区间作为酸液温度,每5℃进行一次试验验证了酸洗温度对酸洗时间的影响,同时以10%、13%、16%、18%为浓度梯度设置酸液,验证了酸洗浓度对酸洗时间的影响,本研究系统揭示了温度和浓度对酸洗动力学行为的影响机制,为优化酸洗工艺参数提供了理论依据和技术支持。

     

    Abstract: The pickling process is a crucial component in the steel processing workflow, and its effectiveness directly impacts the quality of subsequent processing steps as well as the final quality of the steel strip. To investigate the key factors influencing the pickling rate of scale on the steel strip surface, this paper first elaborates on the basic reaction mechanisms of the pickling process, including the dissolution, mechanical peeling, and reduction of scale, and clarifies the synergistic effect of each mechanism in removing the oxide layer. Subsequently, the study focuses on three methods for determining the pickling endpoint. Through Energy Dispersive X-ray Spectroscopy(EDX) experiments conducted after pickling, the feasibility and accuracy of the potentiometric method in practical applications are verified. Finally, experimental research is carried out using a CHI604B electrochemical workstation. The acid solution temperature is set within the range of 45 ℃ to 80 ℃, with tests conducted at intervals of 5 ℃ to verify the effect of pickling temperature on pickling time. Meanwhile, the acid solution concentration is set at gradient levels of 10%, 13%, 16%, and 18% to examine the impact of pickling concentration on pickling time. This study systematically reveals the influence mechanisms of temperature and concentration on the pickling kinetic behavior, providing theoretical basis and technical support for optimizing the pickling process parameters.

     

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