投审稿入口

基于模糊应力-强度模型的多层过盈联接可靠性设计

Reliability design of multilayer interference coupling based on fuzzy stress-strength model

  • 摘要: 多层过盈联接广泛应用于高载荷机械结构,其可靠性对系统稳定性与寿命至关重要。然而,传统应力-强度模型通常将材料属性和载荷视为确定值,忽略固有的不确定性,导致可靠性评估结果可能存在偏差。为此,本文提出一种基于模糊应力-强度干涉模型的多层过盈联接可靠性设计方法。通过将模糊理论引入经典应力-强度干涉模型,建立了多层过盈联接的模糊可靠性计算模型,以描述其力学行为与渐变失效机理。基于厚壁圆筒理论,推导了多层过盈联接的力学模型与接触压力计算公式,并将模糊隶属函数与经典模型结合,构建了其模糊可靠性模型。以风电锁紧盘为例进行算例分析,将所提方法的计算结果与传统可靠性算法及蒙特卡洛仿真结果进行对比验证。结果表明:以蒙特卡洛仿真为基准,该方法相较于传统可靠性设计方法,最大计算误差降低了29%,研究为复杂机械结构的可靠性设计提供了更精确的理论工具与实践指导。

     

    Abstract: Multilayer interference fits are widely used in high-load mechanical structures, where their reliability is crucial for system stability and longevity. However, traditional stress-strength models often treat material properties and loading conditions as deterministic, overlooking inherent uncertainties and thus limiting the accuracy of reliability assessments. To address this, this study proposes a reliability design method for multilayer interference fits based on a fuzzy stress-strength interference model. By integrating fuzzy theory into the classical stress-strength model, a fuzzy reliability calculation model is established to characterize their mechanical behavior and progressive failure mechanisms. Based on thick-walled cylinder theory, the mechanical model and contact pressure formulas for multilayer interference fits are derived. The fuzzy membership function is then incorporated into the classical framework to construct the corresponding fuzzy reliability model. Using a wind turbine shrink disk as a case study, the proposed method is compared with traditional reliability algorithms and Monte Carlo simulations. The results demonstrate that, with Monte Carlo simulation as the benchmark, the proposed fuzzy reliability method reduces the maximum calculation error by 29% compared to conventional reliability design, offering a more precise theoretical tool and practical guidance for the reliability design of complex mechanical structures.

     

/

返回文章
返回