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强噪声与多电机干扰下的港口设备轴承声纹故障诊断

Soundprint-based fault diagnosis of port machinery bearings under strong noise and multi-machine interference

  • 摘要: 针对港口设备轴承在强噪声与多电机干扰环境下故障诊断的难题,尤其是缺乏真实工业声纹数据集及算法噪声鲁棒性不足的问题,本文首先构建了面向港口复杂环境的电机轴承声纹故障数据集(HB数据集)。该数据集在多电机运行场景下采集,包含七类常见故障及多种工业干扰。在此基础上,提出了一种高效的多尺度注意力阈值残差收缩上下文感知网络(EMAtrc-SCAM):其前端引入高效多尺度注意力与自适应软阈值化(EMAtrs)模块以增强抗噪能力;后端采用深度可分离分组上下文感知掩蔽(SCAM)模块以实现轻量化。同时,设计了自适应边界补偿损失函数(ABC Loss),该函数通过双重罚值机制动态调整分类边界,以提升对难例样本的区分能力。实验结果表明,所提方法在HB数据集上实现了99.41%的故障识别准确率,等错误率(EER)低至0.58%,且模型参数量较基线网络减少了11.6%,在强噪声干扰下仍保持了优异的诊断性能。

     

    Abstract: To address the challenges of bearing fault diagnosis for port equipment under strong noise and multi-motor interference, particularly the lack of real-world industrial acoustic datasets and insufficient algorithmic noise robustness, this paper constructs an acoustic-based bearing fault dataset(HB dataset) tailored for complex port environments. It was collected under multi-motor operating conditions and covers seven common fault types along with various industrial interferences. Based on this dataset, an efficient multi-scale attention threshold residual shrinkage context-aware masking network(EMAtrc-SCAM) is proposed. Its front-end incorporates an efficient multi-scale attention and adaptive soft threshold shrinkage(EMAtrs) module to enhance noise robustness, while its back-end employs a depthwise separable and grouped context-aware masking(SCAM) module to achieve a lightweight design. Furthermore, an adaptive boundary compensation loss function(ABC Loss) is designed, which dynamically adjusts classification boundaries through a dual-penalty mechanism to improve the discrimination of hard samples. Experimental results demonstrate that the proposed method achieves a fault identification accuracy of 99.41% and an equal error rate(EER) of 0.58% on the HB dataset, while reducing model parameters by 11.6% compared to the baseline. It maintains excellent diagnostic performance under strong noise interference.

     

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