Abstract:The limit bending-radius of tensile instability as the main straightening technical parameter, decides the structure of equipment and the quality of products for continuous straightening thin-walled tubes. However, it is usually carried out based on the experiential data and chart by skilled laborers, whose art is based on long experience and experiments. Therefore, by means of the membrane shell theory and it’s relevant hypothesis the normal strain and stress components were firstly obtained, and then the limit bending-radius model for the prediction of diffuse plastic instability under pure bending was presented using Swift’s criterion, finally the dynamic simulation was done by FEA. The results have shown that: the analytical model can be used to calculate the limit bending-radius of tensile instability for straightening thin-walled tubes correctly, which is decreased with the increase of the initial bending-radius, and it relates to the diameter and the metal plastics deformation capacity of the tube. The basis can be provided for optimizing straightening technical parameters and completing the theory of thin-walled tube straightening.
张子骞, 颜云辉, 杨会林, 王 雷. 薄壁管材连续矫直拉伸失稳极限弯曲半径模型[J]. 钢铁, 2014, 49(6): 53-58.
ZHANG Zi-qian, YAN Yun-hui, YANG Hui-lin, WANG Lei. Limit Bending-Radius Model of Tensile Instability for Continuous Straightening a Thin-Walled Tube. Iron and Steel, 2014, 49(6): 53-58.
张子骞,杨会林,田永利. 薄壁管材矫直过程应变中性层偏移模型与分析[J],中国机械工程,2013,24(10);1390-1395.Zhang Ziqian, Yang Yuilin, Tian Yongli. Offset Modeling and Analysis of Strain Neutral Surfaces for Straightening a Thin-walled Tube[J], China Mechanical Engineering, 2013, 24(10):1390-1395.
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