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2012 Vol. 31 No. 5
Published: 2012-09-15
Continuous Casting Technology
Continuous Casting Equipment
Continuous Casting Technology
1
LI Meng-ying,WANG Yun-ge,YANG Jie,LIU Li-ping,HAO Chang-xin,DU Hong-bo
High-Carbon Steel Continuous Casting Technology in Thin-Slab Process
Considering the characteristics of FTSC thin-slab process and the performance of high-carbon steel such as its hot ductility, low superheat was used, the composition of cast flux was optimized and the secondary cooling intensity was strengthened during the CC technology design. With the new techniques the surface entrapped slag, lamination and inside cracks were controlled.
2012 Vol. 31 (5): 1-5 [
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LIU Yang1,ZHU Zhi-yuan2,L Yan-chun1,WANG Wen-jun1,WANG Hai-bao1
Improving Mold Oscillation Marks Depth by Means of Vibration Modes of Oscillation
Abstract:In the mold of sinusoidal vibration, the depth of 250mm slab depth of oscillation marks in thickness is deep, the best non-sinusoidal vibration parameters have been found after testing three kinds of non-sinusoidal vibration modes; the minimum depth of the slab oscillation mark is 0.16 mm under the condition of optimized non-sinusoidal vibration mode. Carbon steel will influence the depth of oscillation marks by influencing the steel high-temperature impact strength;With the increasing of slab casting speed, the oscillation marks will be reduced. The mould power and other factors will be considered for the selection of mold oscillation mode and parameter.
2012 Vol. 31 (5): 6-9 [
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RUAN Fei1,ZHANG Jie-yu1,WU Guang-xin1,LIU Zhi-yu2,MA Jie1,YIN Tian1
Simulation Investigation of Nozzle for Twin-Roll Strip Casting Process
Abstract:Mathematical simulation was carried out to investigate application of two sub-merged nozzles of CC process in twin-roll strip casting flow distribution system by FLUENT software. The ratio of outlet area to inlet area of nozzle (S),the angle between center line of outlet and horizontal direction (α) and the level distance between two nozzles (L) on metal stream distribution uniformity and level fluctuation in distributor were analyzed .The results show that the effect of α is significant while the effect of S and L are not. The optimal structural parameters of nozzle were found when α value was 0°,L value was 800 mm and S value is 1.1.
2012 Vol. 31 (5): 10-15 [
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1999
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16
QU Tian-peng,HAN Zhi-wei,FENG Ke
Modeling on Fluid Flow and Thermal Distribution in Multi-Strand T-Tundish
Abstract:A full scale numerical model was established to calculate the fluid flow and temperature distribution in two different tundishes based on that used in a plant. By comparing the molten steel velocity and the temperature difference among different SENs, the optimal tundish design was obtained and theoretical base for continuous casting production was provided.
2012 Vol. 31 (5): 16-21 [
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WEI Rui-gang1,MAO Jing-hua2,CAO Jian-feng2,SHEN Hou-fa1
Numerical Simulation of Inclusions Movement During Solidification of Continuous Cast Slab
Abstract:A 3-D mathematical model for fluid flow, solidification and inclusions movement in continuous casting is built based on CFD. Influence of solid shell on fluid flow and inclusions movement is studied by considering the SEN configuration and the slab curvature. The inclusions floating rate and distribution in slab are obtained. The results indicate that the solidification is an important factor for the fluid flow. The length of re-circulation region in the strand with solidification is shorter than that without solidification, because the solidified shell would hinder downward flow of fluid. The fluid moves toward the slab center along the solid shell after it flows out of the lower re-circulation region. The inclusions floating rate with solidification is higher than that without solidification.
2012 Vol. 31 (5): 22-26 [
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Continuous Casting Equipment
27
ZHANG Liang
Analysis Status of Large Supporting Roll and its Surfacing Technology
Abstract:The roll surfacing is widely applied both home and abroad for its low cost and good effect.So it is a kind of inexorable trend to research and develop more advanced technology with cost-effectiveness,flexibility and cleanliness.The current domestic situation of roll surfacing is discussed from roll failure reasons,welding materials and technology.
2012 Vol. 31 (5): 27-28 [
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GUO Li-juan
Design Feature of Stainless Steel Billet Caster
Abstract:Based on the solidification characteristics of stainless steel, combining with Dongbei Special Steel Dalian Base R 9m three-strand stainless steel billet caster project, the differences of technology and equipment design features between stainless steel billet caster and common billet caster were introduced.
2012 Vol. 31 (5): 29-32 [
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MENG Xiang-bin
Updating and Improvement of Control System in Slab Continuous Casting Machine
Abstract:Because of design defects, the control system of Laiwu Iron and Steel Group No.4 Slab Continuous Casting Machine cannot meet the requirements of field process and equipments. By means of optimizing the cutting length system, increasing paint spraying machine system, improving the mold oscillator control system, adaptable improving site requirements, perfecting ladle weighing system, the slab continuous casting machine overall control ability and level are greatly improved, the overall high level of automation control is realized, and product quality and yield are improved.
2012 Vol. 31 (5): 33-37 [
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Ctrand Quality
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HAN Li-hai,ZHANG De-hui,GUAN Chun-li,XIN Li-hui
Intermediate Crack Analysis and Control Practice of FTSC Thin-Slab
Abstract:The causes of intermediate crack generated in the Tonggang FTSC thin-slab of SS400 whose cross-section is 1250×72 were analyzed. The defects ratio of SS400 was effectively controlled by optimization of reduction end point of the segment, the rolling reduction of the segment entry and export, the secondary cooling water; changing the segments with rollers which do not rotate on time and removing scale between segment rollers to decrease torsion of pinch rolls.
2012 Vol. 31 (5): 38-42 [
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LIU Yong,WANG Gong-liang,LIU Rui-ning
Influence of Mould EMS on Billet Segregation of Bearing Steel
Abstract:The influence of electric current parameters of mould EMS and process parameters of CCM on center carbon segregation and macro-structure of billet is analyzed based on the test data of 150mm×150mm GCr15 billet, and it is concluded that proper electric current of mould EMS can improve the center carbon segregation.
2012 Vol. 31 (5): 43-46 [
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1955
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