Analysis of inclusions and carbides in 102Cr17Mo bearing steel billet
SONG Guangjie1,2, ZHU Haoran1,2, JI Dengping1,2,3, LIU Bin1,2,4, FU Jianxun1,2
1. Center for Advanced Solidification Technology, School of Materials Science and Engineering, Shanghai University, Shanghai 200444, China; 2. State Key Laboratory of Advanced Special Steel, Shanghai University, Shanghai 200444, China; 3. Zhejiang Qingshan Iron and Steel Co., Ltd., Lishui 323000, Zhejiang, China; 4. Beijing Research Institute, Angang Group, Beijing 102200, China
Abstract:102Cr17Mo steel belongs to high carbon and high chromium martensitic stainless steel. The morphology and distribution of inclusions and carbides in the steel have an important impact on its properties. The 102Cr17Mo mould billet modified by La-Ce composite rare earth in a factory,was analyzed with optical microscope,scanning electron microscope and three-dimensional etching of inclusions,Thermo-calc software. The results show that the equivalent diameter of inclusions in 102Cr17Mo slab is concentrated in 1-3 μm. The quantity density of inclusions is concentrated in 47-54 pieces/mm2,and the proportion of inclusion area is 0.025 3%-0.028 4%. The overall size of the inclusion is small and its distribution is dispersed. The difference between the quantity density and area proportion of the inclusion in different parts is small. The inclusions are mainly composed of O,Al,Ce,La and other small elements. The types of inclusions include rare earth oxide Ce-La-Al-O,rare earth oxide sulfide Ce-La-Al-O-S. No separate Al2O3 and MnS inclusions are found. The carbide morphology in the billet can be divided into three types, which are large granular carbide,aggregate carbide and network carbide. The size of large granular carbide is about 20 μm. The main elements are Fe,Cr,C and Mo,and the size of aggregate carbide is about 100 μm. The main elements are Fe,Cr,Mo and C,and the size of network carbide is about 80 μm. The main elements are Fe,Cr,Mo and C. From the edge to the center,the continuity of carbide increases gradually. The carbide phases in the billet are mainly bright white MC phase rich in niobium element, dark gray block M7C3 type carbide rich in chromium and iron, and light gray M23C6 type carbide rich in chromium and iron. In M7C3 carbide, the mass fractions of chromium, iron, and molybdenum elements are 62%, 28%, and 1%, respectively, and the mass ratio of Cr/Fe element is 2.2; In M23C6 carbide, the mass fractions of chromium, iron, and molybdenum are 55%, 37%, and 2%, respectively. The mass ratio of Cr/Fe element is 1.5.
宋光洁, 朱浩然, 季灯平, 刘斌, 付建勋. 102Cr17Mo轴承钢铸坯夹杂物及碳化物解析[J]. 钢铁, 2023, 58(8): 157-168.
SONG Guangjie, ZHU Haoran, JI Dengping, LIU Bin, FU Jianxun. Analysis of inclusions and carbides in 102Cr17Mo bearing steel billet[J]. Iron and Steel, 2023, 58(8): 157-168.
[1] 徐涛,马红军,吴振忠,等. G102Cr18Mo不锈轴承钢VIM-VAR冶炼过程夹杂物的演变[J]. 中国冶金,2021,31(5):39.(XU T,MA H J,WU Z Z,et al. Evolution of inclusions in VIM-VAR smelting process of G102Cr18Mo stainless bearing steel[J]. China Metallurgy,2021,31(5):39.) [2] 袁兆静. 热处理对G95Cr18和G102Cr18Mo钢的组织和力学性能的影响[J]. 上海金属,2018,40(2):59.(YUAN Z J. Effect of heat treatment on the microstructure and mechanical properties of G95Cr18 and G102Cr18Mo steels[J]. Shanghai Metals,2018,40(2):59.) [3] 袁兆静. 国产G102Cr18Mo钢与进口440C钢的组织与性能分析[J]. 金属热处理,2018,43(3):71.(YUAN Z J. Microstructure and properties analysis of domestic G102Cr18Mo steel and imported 440C steel[J]. Metal Heat Treatment,2018,43(3):71.) [4] 杨玉丹,赵洪山,刘腾轼,等. 新型高碳马氏体不锈钢的组织与性能[J]. 钢铁研究学报,2020,32(2):135.(YANG Y D,ZHAO H S,LIU T S,et al. Microstructure and properties of new high carbon martensitic stainless steel[J]. Journal of Iron and Steel Research,2020,32(2):135.) [5] 尹啸,雷书伟,徐曦,等. 改善高碳铬轴承钢碳化物均匀性研究[J]. 上海金属,2022,44(6):78.(YIN X,LEI S W,XU X,et al. Research on improving the carbide uniformity of high carbon chromium bearing steel[J]. Shanghai Metals,2022,44(6):78.) [6] 张朝磊,朱禹承,蒋波. 高碳铬轴承钢组织双超细化的研究现状与发展趋势[J]. 材料导报,2023(6):1.(ZHANG C L,ZHU Y C,JIANG B. Research status and development trend of double ultra-fine microstructure of high carbon chromium bearing steel[J]. Materials Guide,2023(6):1.) [7] 孙钦贺. 高碳铬轴承钢原材料缺陷[J]. 金属加工(热加工),2019(9):56.(SUN Q H. Defects in raw materials of high carbon chromium bearing steel[J]. Metal Processing(Hot Working),2019(9):56.) [8] 刘耀中,范崇惠. 高碳铬轴承钢滚动轴承零件热处理技术发展与展望[J]. 金属热处理,2014,39(1):53.(LIU Y Z,FAN C H. Development and prospect of heat treatment technology for high carbon chromium bearing steel rolling bearing parts[J]. Metal Heat Treatment,2014,39(1):53.) [9] 尉政,任英,任强,等. 镁对GCr15轴承钢中夹杂物及奥氏体晶粒的影响[J/OL]. 钢铁 [2023-03-03].https://doi.org/10.13228/j.boyuan.issn0449-749x.20230063.(YU Z,REN Y,REN Q,et al. Effect of magnesium on inclusion and austenite grain in GCr15 bearing steel[J/OL] Iron and Steel [2023-03-03].https://doi.org/10.13228/j.boyuan.issn0449-749x.20230063.) [10] 朱浩然,周茂华,胡涛,等. 镁对H13钢液析碳化物及组织的影响[J]. 钢铁研究学报,2022,34(11):1278.(ZHU H R,ZHOU M H,HU T,et al. The effect of magnesium on the precipitated carbide and structure of H13 steel[J]. Journal of Iron and Steel Research,2022,34 (11):1278.) [11] 王攀峰,付建勋,沈平. 镁处理对1215易切削钢中夹杂物的影响[J]. 钢铁,2022,57(6):72. (WANG P F,FU J X,SHEN P. Effect of magnesium treatment on inclusions in 1215 free-cutting steel[J]. Iron and Steel,2022,57(6):72.) [12] 曹晨巍,徐康,张丽琴,等. 电动汽车电池壳用钢板材洁净度对比分析[J]. 冶金分析,2022,42(11):1.(CAO C W,XU K,ZHANG L Q,et al. Comparative analysis of cleanliness of steel plate for battery shell of electric vehicle[J]. Metallurgical Analysis,2022,42(11):1.) [13] 刘年富,沈伟,田钱仁,等. 微量碲对38MnVS6钢中MnS夹杂物塑性变形的影响[J]. 钢铁研究学报,2023,35(1):71.(LIU N F,SHEN W,TIAN Q R,et al. Effect of trace tellurium on the plastic deformation of MnS inclusions in 38MnVS6 steel[J]. Journal of Iron and Steel Research,2023,35(1):71.) [14] 王奕,李志伟,徐翔宇,等. SAE1144钢铸坯中硫化物分布及其偏析行为分析[J]. 中国冶金,2022,32(4):34.(WANG Y,LI Z W,XU X Y,et al. Analysis of sulfide distribution and segregation behavior in steel billet SAE1144[J]. China Metallurgy,2022,32(4):34.) [15] 史学红,杨礼林,夏明,等. 稀土Ce含量对4Cr5MoSiV1钢中夹杂物的变质作用[J]. 金属热处理,2022,47(11):223.(SHI X H,YANG L L,XIA M,et al. Modification of inclusions in 4Cr5MoSiV1 steel by rare earth Ce content[J]. Metal Heat Treatment,2022,47(11):223.) [16] 王昆鹏,王郢,谢伟,等. RH真空处理对高碳铬轴承钢尖晶石夹杂物的影响[J]. 钢铁,2023,58(1):108. (WANG K P,WANG Y,XIE W,et al. Influence of RH vacuum treatment on spinel inclusions of high carbon chromium bearing steel[J]. Iron and Steel,2023,58(1):108. ) [17] 常立忠,徐涛,苏云龙,等. 不锈轴承钢真空制备过程洁净度及碳化物变化[J]. 钢铁,2022,57(10):73. (CHANG L Z,XU T,SU Y L,et al. Changes of cleanliness and carbide during vacuum preparation of stainless bearing steel[J]. Iron and Steel,2022,57(10):73. ) [18] 徐斌,李鸿亮,王雪林,等. 30Cr13马氏体不锈钢连铸坯的实验研究[J]. 甘肃冶金,2021,43(2):53.(XU B,LI H L,WANG X L,et al. Experimental study of 30Cr13 martensitic stainless steel continuous casting billet[J]. Gansu Metallurgy,2021,43(2):53.) [19] DENNIS W H. Crystallography and metallography of carbides in high alloy steels[J]. Materials Characterization,2008,59(7):825. [20] 孙慎宏. 高碳铬不锈95Cr18(Mo)拉拔盘条生产工艺研究[J]. 特钢技术,2017,23(1):12.(SUN S H. Research on the production process of high carbon chromium stainless 95Cr18(Mo) drawn wire rod[J]. Special Steel Technology,2017,23(1):12.) [21] 金磊. G95Cr18钢夹杂物稳定控制的工艺研究[J]. 特钢技术,2021,27(2):18.(JIN L. Process study on inclusion stability control of G95Cr18 steel[J]. Special Steel Technology,2021,27(2):18.) [22] 刘立彪,龙渊,杨文志,等. 稀土对高碳钢组织与性能的影响[J]. 中国资源综合利用,2017,35(12):36.(LIU L B,LONG Y,YANG W Z,et al. Effect of rare earth on the structure and properties of high carbon steel4 [J]. China Resources Comprehensive Utilization,2017,35(12):36.) [23] 杨超云,刘航,栾义坤,等. 稀土对高碳铬轴承钢中夹杂物和疲劳性能的影响[C]//中国稀土学会2020学术年会暨江西(赣州)稀土资源绿色开发与高效利用大会摘要集. 赣州:中国稀土学会,江西省科学技术协会,赣州市人民政府,2020:1.(YANG C Y,LIU H,LUAN Y K,et al. Effect of rare earth elements on inclusion and fatigue properties of high carbon chromium bearing steel[C]//Proceedings of the China Rare Earth Society 2020 Academic Annual Meeting and Jiangxi (Ganzhou) Rare Earth Resources Green Development and Efficient Utilization Conference. Ganzhou:China Rare Earth Society,Jiangxi Association for Science and Technology,Ganzhou Municipal People′s Government,2020:1.) [24] 王权,陈德富,金自立. 稀土元素对高碳钢组织及力学性能的影响[J]. 金属热处理,2012,37(11):37.(WANG Q,CHEN D F,JIN Z L. Effect of rare earth elements on microstructure and mechanical properties of high carbon steel[J]. Metal Heat Treatment,2012,37(11):37.) [25] 陈璐. La/Ce对B类夹杂物形态控制与结构研究[D]. 贵阳:贵州大学,2022.(CHEN L. La/Ce Study on Morphology Control and Structure of Type B Inclusions[D]. Guiyang:Guizhou University,2022.) [26] 杨超云. 稀土对高碳铬轴承钢夹杂物-组织-性能的影响机理研究[D]. 合肥:中国科学技术大学,2020.(YANG C Y. Research on the Mechanism of Influence of Rare Earth Elements on Inclusion-Structure-Properties of High Carbon Chromium Bearing Steel[D]. Hefei:China University of Science and Technology,2020.) [27] WANG Y,LI C R,WANG L Z,et al. Modification of alumina inclusions in SWRS82B steel by adding rare earth cerium[J]. Metals,2020,10(12):1696.. [28] WANG Y,LI C R,WANG L Z,et al.. Effect of yttrium treatment on alumina inclusions in high carbon steel[J]. Journal of Iron and Steel Research International,2022,29(4):655. [29] 王奕,李长荣,熊星强,等. 稀土镧对SWRS82B钢中氧化铝夹杂物的影响[J]. 稀有金属,2022,46(9):1199. (WANG Y,LI C R,XIONG X Q,et al. Alumina inclusions in SWRS82B steel with rare earth lanthanum[J]. Rare Earth,2022,46(9):1199.) [30] QU B H,DONG Z W,AN Z Z,et al. Effect of triple smelting process on the purity and microstructure of 9Cr18Mo bearing steel[J]. Materials Science Forum,2018,4596:132. [31] 宁玉亮. GCr15轴承钢的组织演变及网状碳化物的控制研究[D]. 南京:江苏大学,2019.(NING Y L. Study on Microstructure Evolution and Control of Reticulated Carbides of GCr15 Bearing Steel[D]. Nanjing:Jiangsu University,2019.) [32] ZHANG J,LI J,SHI C B,et al. Growth and agglomeration behaviors of eutectic M7C3 carbide in electroslag remelted martensitic stainless steel[J]. Journal of Materials Research and Technology,2021,11(8):1490. [33] 县晓明,叶健熠,折文革. GCr15钢中网状碳化物在锻造及热处理过程中的形态变化[J]. 轴承,2012(8):37.(XIAN X M,YE J Y,ZHE W G. Morphological changes of reticulated carbide in GCr15 steel during forging and heat treatment[J]. Bearing,2012(8):37.) [34] 杨晨星,宋华华,李付伟,等. 高碳铬轴承钢网状碳化物的析出规律研究[J]. 热处理技术与装备,2022,43(5):29.(YANG C X,SONG H H,LI F W,et al. Study on precipitation law of reticulated carbide in high carbon chromium bearing steel[J]. Heat Treatment Technology and Equipment,2022,43(5):29.)